Introduction
When designing custom ice hockey jerseys, one of the biggest decisions a team manager or brand owner must make is choosing the production method. Should you go with the modern, lightweight versatility of Dye Sublimation, or the classic, heavyweight feel of Tackle Twill (Embroidery)?
At Glory Ground Apparel, we offer both premium options. In this guide, we break down the pros and cons to help you make the best choice for your budget and style.
1. Dye Sublimation: The Performance Choice
Sublimation is the industry standard for most amateur leagues, tournament teams, and beer leagues.
- How it works: Ink is fused directly into the fabric fibers using high heat. The design becomes the fabric.
- The Pros:
- Unlimited Creativity: You can have gradients, complex patterns, and photographic details that are impossible with embroidery.
- Lightweight: No heavy patches weighing the player down. The jersey breathes better.
- Durability: The design will never crack, peel, or fade, no matter how many times it’s washed.
- Best For: Teams wanting complex graphics, fast turnaround times, and lighter uniforms.
2. Tackle Twill (Embroidery): The Pro-Level Standard
If you watch the NHL, you are looking at Tackle Twill. This involves cutting pieces of nylon or polyester twill fabric and stitching them onto the jersey.
- The Pros:
- Premium Aesthetic: The 3D texture and raised stitching catch the light and look incredibly professional.
- Traditional Feel: It offers that heavy, authentic “stiffness” associated with classic hockey heritage.
- Value Perception: Higher resale value for merchandise brands.
- The Cons: Heavier to wear and higher cost due to the labor-intensive stitching process.
- Best For: Professional clubs, varsity teams, and premium streetwear brands.
3. The Hybrid Option: Best of Both Worlds
Can’t decide? Glory Ground specializes in Hybrid Jerseys.
- We use a fully sublimated base for the jersey pattern (to keep it light and unique) but add a Tackle Twill Crest (Logo) on the chest.
- This gives you the premium look of embroidery where it matters most (the logo) while keeping the jersey comfortable and affordable.
Conclusion
Whether you need a set of durable practice jerseys or a high-end game-day kit, our factory in Shenzhen has the machinery to execute it perfectly.
Still not sure? Contact us today for a free sample comparison!
